
Plastic Vacuum Metallizing Machine, High Reflection Film Deposition, Lighting Reflector Deposition
Introduction:
Royal Technology has designed, manufactured and installed over 100 sets of thermal evaporation coating systems worldwide, encompassing a variety of applications and industries, such as:
Automotive plastic exterior/interior trims
Vehicle lightings and components
Commercial, industrial and residential LED lighting reflectors
Cosmetic packages
Glassware and mirrors
Electronic consumer products
EMI shilding and NCVM films
Toy parts and sporting goods
Home appliances of washing machines and various accessories of
furniture
Fashion, clocks and watches
Only to name a few, in many other areas PVD vacuum metallizing
processes are continue to be used and developed in the coating
industry.
The PVD metallizing process gives the objects a high shiny,
reflective, metallic look which can be in different colors.
PVD Vacuum Metallization Process:
The work pieces are uploaded to the satellites which then are fixed
onto the rack system
Closing the chamber door (No.1) and start the Automatic Process
with HMI program
The operator unloading/loading work pieces for the other door
(No.2)
After the Auto Metallization process is completed, venting process
and open the door No.1; close door No.2 and repeat the cycles.
The whole process is quick and highly improves the quality and
beauty of materials.
High productivity, saving operating time, production cost is
reduced down sharply.
Royal Technology metallizing system is available in both vertical
and horizontal orientation.
The chambers are manufactured for cylindrical and cubic shapes.
We are using the stainless steel material for fabrication and the
best components in the world market for high quality and
reliability of machines produced by Royal Technology. The planetary
rotary system structure ensures perfectly uniform coatings.
Technical Specification:
Description | RTEP1000 | RTEP1418 | RTEP1616 | RTEP1820 | |
Deposition Chamber | mm | φ1000 x H1000 | φ1400 x H1800 | φ1600 x H1600 | φ1800 x H2000 |
Door Structure | set | 1 | 2 | 2 | 2 |
Evaporation Sources | pcs | 16 | 20~28 | 24 | 32 |
Number of Satelites | rods | 6 | 6,8 | 6,8,10 | 6,8,10, 12 |
Effective Coating Area | mm | φ250 *6*H700 | φ370*6*H1500 φ300*8*H1500 | φ440*6*H1300 φ350*8 *H1300 φ300*10 *H1300 | φ500*6*H1700 φ400*8*H1700 φ340*10*H1700 φ290*12*H1700 |
Cycle Time | min. | 10~12 | 15 | 15 | 15~20 |
Evaporation Power Supply | kVA | 20 | 30 | 35 | 40 |
Plasma Cleaning Power Supply | kVA | 7 | 10 | 10 | 10 |
Ultimate Vacuum | 8.0*10-4 Pa | ||||
Pumping Speed | from atm to 9.0×10-3Pa≤10minutes ( @ room temperature, clean and unloading) | ||||
Rotary Piston Pump Capacity | L/S | 70 | 150 | 150 | 150 *2 |
Roots Pump Capacity | L/S | 300 | 600 | 600 | 1200 |
Difussion Pump Capacity (with cold trap) | L/S | 6000 | 8000 | 8000 | 2*8000 |
Holding Pump Capacity | L/S | 15 | 30 | 30 | 70 |
Approximate Maxium Power | KW | 50 | 75 | 75 | 110 |
Approximate Average Power | KW | 25 | 35 | 35 | 60 |
Approximate Weight | KG | 4500 | 7300 | 9000 | 11000 |
Foot print (LxWxH) | mm | 3000*3000*2200 | 5000*4000*3500 | 6000*5500*3200 | 6500*6000*3800 |
Remark: Machine configuration dedicated to customer requirements,
the fixutring design and workshop
layout plan supports from Royal Tech.
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
PVD Vacuum Metallizing Equipment - thermal evapora... download the complet brochure, please click here.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.